The new TruLaser Tube 7000 laser cutting system processes tubes inside a tunnel-like safety enclosure and then, depending on size, moves them forward to the brush table or ejects them to a parts container behind the machine.
Laser tube cutting
The new TruLaser Tube 7000 laser cutting system processes tubes inside a tunnel-like safety enclosure and then, depending on size, moves them forward to the brush table or ejects them to a parts container behind the machine. With this high-end modern designed machine, TRUMPF (Farmington, CT; www.us.trumpf.com) offers a laser cutting system featuring heavy-duty drives engineered for heavy tubes, a broad chucking range, and a high degree of flexibility. This new machine can cut tubes and profiles with large diameters and wall thicknesses without sacrificing productivity. It is able to process tubes up to 30 feet long and can handle a maximum weight of 496pounds. Available with up to 3.6 kW of laser power, the system's 0.6 to 10 in clamping range enables new applications.
Linear motor stage
Aerotech's (Pittsburgh, PA; www.aerotech.com) NanoTranslation (ANT95-XY, ANT95-XY-H) cross-roller-bearing, linear motor, dual-axis stages continue the evolution of ANT series stages. The ANT95-XY and ANT95-XY-H are three-piece designs that allow travel in two dimensions (X and Y). The sleek design provides a low profile of 60 mm and a compact footprint. The stage comes with proprietary direct-drive motor technology, noncontact linear encoders, limits, an integrated cable management system, and two grades of accuracy.
Ultra-low absorption lens
Ophir Optronics Ltd. (Jerusalem, Israel; www.ophiropt.com) CO2 Optics Group has developed an ultra-low absorption lens called Clear Magic, as a complement to its Black Magic lens. Clear Magic features the same unique characteristics of its Black Magic counterpart while providing the benefits of a coating transparent to visible light. The new lens uses the same top layer as Black Magic, which offers superior cleaning properties and scratch resistance. Its transparent coating allows HeNe beams to be seen on the workpiece, while polarizing filters help to detect thermally induced stress. Clear Magic is available in 1.5 in and 2 in diameters for most popular OEM systems.
FiberCut processing head
Laser Mechanisms Inc.'s (Novi, MI; www.lasermech.com) FiberCut processing head is engineered for 3-dimensional robotic cutting of metals, 0.5 mm to 6 mm thick, using fiber-coupled lasers in harsh production environments. FiberCut is a compact, low moving mass head that minimizes inertia transfer to the robot support arm. All connections leading to the head enter at a right angle, including the fiber, providing tight access to parts, easy cable routing, and stress reduction on the input fiber. At the head itself, all wiring and assist gas lines are internally located. The system consists of the cutting head, fiber collimator, linear drive with position measuring, and an internal, low-noise height sense system that is insensitive to cutting plasma or piercing debris. The head works with all leading fiber-delivered laser systems up to 4 kW with wavelengths of 1064/1080 nm.
Rotary converting platform
Web converters and manufacturers who produce multi-layer construction packaging, parts, and components for the medical, pharmaceutical, electronic, label, automotive, electronic display, and RFID markets may want to consider Preco's (Somerset, WI; www.precoinc.com) Rotary Converting Platform (RCP) series. The RCP is a continuous process-step-independent, servo-driven system where each rotary station is electronically geared to allow adjustments for optimizing tension as well as making registration correction at every processing point. Preco's direct drive gearing into the RCP ensures greater die cutting accuracy by reducing the potential for backlash or swathing in the gearing.
Quasi-CW UV laser
Two new quasi-CW UV lasers from Coherent Inc. (Santa Clara, CA; www.Coherent.com) deliver the highest power currently available for products of this type, according to the company. Specifically, the Paladin Advanced 355-10000 and Paladin Advanced 355-16000 are mode-locked, frequency tripled, diode pumped, solid-state lasers that offer 10W and 16W of power, respectively, at 355 nm (at 80 MHz). In addition to high power, the lasers deliver a high quality, TEM00 beam (M2<1.2) with excellent stability and low noise characteristics (<1% rms from 10 Hz to 2 MHz). Additionally, both models offer improved operating efficiency over their lower power predecessors, resulting in a reduced cost per watt in terms of both purchase price and operating expense. And, because these new lasers share nearly all of the same mechanical and optical characteristics as the lower power models, there is a straightforward migration path for system builders looking to take advantage of their increased power and efficiency.
Fiber laser for industrial machining
Newport Corporation's Spectra-Physics Lasers Division (Mountain View, CA; www.newport.com/alliant) introduces its first industrial fiber laser product, the Alliant Fiber Laser. This rugged and compact 100W infrared laser features high single-mode beam quality and wall-plug efficiency that delivers maximum power at the smallest focused spot, or high brightness. The new fiber laser's intense brightness is ideal for high precision industrial machining applications such as precision cutting, spot and seam welding, and metal sintering. The product features flexible power control for continuous wave to modulated operating mode for application-specific requirements.
Ultrafast fiber laser range
Ultrafast fiber laser manufacturer Fianium (Southampton, UK; www.fianium.com) introduces its versatile new FP1060-HE range. FP1060-HE lasers are based on a robust, reliable modelocked fiber laser, generating high-energy ultrafast pulses, with excellent beam quality and pointing stability, in the most challenging of environments. Delivering pulse energies in excess of 10 µJ and pulse durations down to below 20 ps, the flexible lasers enable superior processing of a diverse range of traditionally challenging materials including polymers, glasses, organic tissue, and reflective metals.
Fiber laser coders
The Videojet 7210 and 7310 fiber laser coders from Videojet Technologies Inc. (Wood Dale, IL; www.videojet.com) are compact, fast, and highly reliable for applications such as direct parts marking and unique identification coding on a variety of metal, plastic, and other hard-to-mark materials. Available in 10 and 20 watts of output power, respectively, the Videojet 7210 and 7310 fiber laser coders provide a compact mechanical design with a small marking head and straight-out or 90-degree beam options for increased versatility in tight spaces. Less-frequent maintenance intervals maximize uptime and reduce costs.
Q-switched 800W DPSS YAG laser
Lee Laser (Orlando, FL; www.leelaser.com) has demonstrated the performance of a new, 800W CW Nd:YAG laser that is capable of Q-switched performance well in excess of 600 W average output power at 10 kHz pulse rate. The compact optical resonator of this laser utilizes existing Lee Laser diode-pumped technology, plus some new technology that the company has developed internally. A major design feature of this laser is the short pulse width capability comfortably less than 70 ns at 10 kHz, without risk of damage to internal optical elements. Pulse instability less than 8% peak-peak has been demonstrated. This new high-power laser at 1064 nm will give both systems integrators and end users alike the high average power and high peak pulse power that is required for emerging micromachining technologies. Among the applications to be pursued will be deep marking and engraving, cutting of hard materials such as tungsten carbide and polycrystalline diamond for machine tool manufacture, flat panel display manufacture, and laser patterning for LCD manufacture.
Laser marking control box
For companies ready to design their own galvanometer-based laser marking prototype system, the Maestro 3000 “controller-in-a-box” from Lanmark Controls Inc. (Boxborough, MA; www.lanmarkcontrols.com) is a plug-and-play laser marking solution that eliminates the need to gather and assemble various system components—enabling fast and cost-effective prototyping ramp-up and time-to-market. The Maestro 3000 features an integrated power supply that supplies power directly to the laser marking scan head, eliminating the need to have a separate power supply outside of the control box. In addition, the product combines the company's Ethernet-based LEC-1 Controller, a power supply, and interface hardware (laser extension and I/O boards) into a slim and lightweight 1U rack-mountable enclosure.
Laser marking station
Benefits of the TruMark 5000 NEW from TRUMPF (Farmington, CT; www.us.trumpf.com) include longer traverse paths and higher travel speeds in the linear axes, which are available as a complete module that can be installed by hand in just a few steps; a more powerful suction unit that enables marking processes with strong materials removal; and enhanced ergonomics for greater operator comfort and optimal efficiency. The system has a Z-axis travel path that is 200 mm longer than the TruMark 5000. Now 19.6 in (500 mm) long, the traverse path offers even greater flexibility in marking larger components in a variety of sizes. In addition, the laser system can be equipped with two linear axes (300 mm) as well as a rotating axis. This allows the TruMark Station 5000 to precisely adapt to each marking task. The linear axes have a fundamentally new control concept with an integrated motor driver, which facilitates retrofitting the workstation. The travel speeds of the X-and-Y axes are three times faster, which leads to less time between two marking cycles when the workstation is loaded with several workpieces at once. The axes can be correctly positioned manually with the push of a button. The stronger suction unit takes into account the increased laser outputs of the marking lasers in the TruMark Series 3000, 5000 and 6000, all of which can be integrated into the workstation.